Fiberglass Spray Gun
Craig Lewis Construction
Our homes are made primarily of fiberglass sections that are formed in molds. When we take those sections and put them together, we have to lay sections of woven fiberglass fabric out and then roll a resin on them to harden them. This is very time-consuming and can be difficult when working in tight spaces.This […]
Bottom of SeaPod Half Finished
Craig Lewis Construction
We have been hard at work and making steady progress on the bottom half of the SeaPod shell here at the Ocean Builders Factory in Panama. Craig is back to give us a quick explanation of the work that we have been doing. You can see in the video below that things are coming along […]
Recycling Sandblasting Material
Craig Lewis Construction
Sandblasting is a very important part of our production process here at the Ocean Builders factory in the ever-humid Panama. Our steel develops a layer of surface rust pretty quickly so we have to remove that layer of corrosion so that when we apply our surface protectant, it will be applied directly to bare steel […]
EcoPod Test Assembly
Craig Lewis Construction
Craig is here to give us an update on the test assembly of the EcoPod. In the attached video he walks us through where we are in the process and what we will be doing as we move along. As you can see, we are hard at work here at the factory and making some […]
EcoPod Roof Updates
Craig Lewis Construction
We are at the Ocean Builders Factory here in Panama with another update from Craig about the new EcoPod roof design. We have recently made a plug and three molds so that we can begin making the roof sections.The roof will be made up of a ring of 28 of these sections that go around […]
Bottom Half of EcoPod is complete
Craig Lewis Construction
We have a big update from Craig at the Ocean Builders family here in Panama, the first 26 sections that make up the bottom half of the SeaPod are completed and ready for the next step.These 26 fiberglass sections make up the bottom “bowl” of the outer shell of the SeaPod. These sections are the […]
New Design Walkthrough
Craig Lewis Design
Here we have Craig checking in from the factory to show us the true-to-size layout of the SeaPod. We know that it can be confusing and unclear when we only have our rendering photos and square footage to explain the size so Craig is here to help give everyone a sense of the actual layout […]
SeaPod Floor Grid Update
Craig Lewis Construction
The floor of the SeaPod will consist of the subfloor, the floor beams, and the surface flooring material. Here we are taking a look at the floor beams. These beams will provide the strength and support that we need under the floor.The floor beams need to be rigid because we don’t want the floor to […]
Subfloor & Spar Planning
Craig Lewis Construction
We are back at the factory with Craig for another update on the subfloor for the SeaPod. The subfloor will consist of 26 sections that will surround the center spar like slices of a pizza. We have one piece sitting on a temporary jig to show what the final alignment will be. Above the subfloor […]
Floor Beam Production Update
Craig Lewis Construction
We are back at the factory with Grant and Craig for an update on the production of our floor beams. For the past few weeks, we have been prototyping different methods of making the floor beams for the SeaPod. Through our research and trials, we have settled on the method that we want to use […]
Mold Update
Craig Lewis Construction
We are back at the Ocean Builders factory with another update on the progress of our molds. As you can see here, we have just successfully removed another subfloor section from the mold. Our employees are finishing up some polishing on the surface of the tooling gel coat which will be used again to make […]
Cross Section Testing
Craig Lewis Construction
Here we have an update on the construction of the subfloor for the SeaPod. The subfloor is made in sections that meet in the middle of the SeaPod like slices of pizza. Each section is made individually and then connected to the center column of the SeaPod. At the top of this structure, we will […]
Floor Beam Research
Craig Lewis Construction
At the factory, we have been doing a bit of testing on our floor beam designs. The beams are made of fiberglass which will give us the strength required to be safe while keeping things as lightweight as possible.We start the production of the floor beams by laying two layers of fiberglass cloth along a […]
Sourcing Solutions
Craig Lewis Other
Are you the type of person that when told about a problem, you go and find a solution? Or with your many life experiences and passionate pursuits, you have the solution already. I was chatting with a colleague, about 3D Printing. There’s an issue finding the printing filament material PLA due to the remote location and costs for shipping. Well, Polylactic Acid (PLA), is one of the most […]














Expedition Vessel Completed
Craig Lewis Construction
We are happy to have the expedition vessel completed! This tiny boat will bring us massive views of the underwater world so that we can better plan and find locations to anchor our SeaPods, especially in deep water.With the ability to “see” about 2000 meters below the surface of the ocean, we should have no […]